Developer David Tufaro conducts a tour of the Mill No. 1 buildings… (Kenneth K. Lam, Baltimore…)
Standing amid his $44 million refurbished textile mill, now nearing completion, developer and one-time mayoral candidate David Tufaro observed a bird wading in the Jones Falls nearby.
"That's our great blue heron," Tufaro said.
Water birds fly up and down the Jones Falls between the two sides of the mill, which straddles the stream. So he insisted that an image of one be included on the rooftop sign that faces Interstate 83, announcing the presence of the commercial-residential complex called Mill No. 1.
When residents begin moving into the converted mill early next month, the valley between the Baltimore neighborhoods of Woodberry and Hampden will shift from being a predominantly industrial area to being an extension of the surrounding neighborhoods.
Thirty years after the first significant mill redevelopment here, the vestiges of centuries of heavy industry along the waterway are on the way out. Although some nearby residents worry about congestion, the redevelopment may be a boon for the long-ignored urban river.
"It is a unique setting in Baltimore City that most people haven't experienced," Tufaro said of the Falls Road property, listed on the National Register of Historic Places.
The main structure, a five-story brick building built in 1873, and another nearby structure on the Jones Falls' eastern shore will contain 84 apartments, office space, room for two restaurants and a fitness center, plus parking for about 165 vehicles.
On the western shore, a warehouse building abuts what was once the railroad line, now the tracks for the light rail. The four-story warehouse, built with reinforced concrete in the late-1910s, is set to become office space and an environmental classroom. It's only accessible by two pedestrian bridges — one nearly a century old and a modern addition.
"It's better to have them survive in some form than lose them altogether," said John McGrain, a historian and expert on Baltimore's mills. Unless they are preserved, future generations won't believe that operations "so gigantic operated with such powerful energy from water and steam," he said.
In the fall of 2009, when Tufaro's company, Terra Nova Ventures LLC, agreed to buy the mill — known as Mount Vernon Mill No. 1 in the 1800s — it was occupied by Lifoam Industries LLC, a descendant of Life-Like Products, which made model trains and foam products. Like the other industrial sites along the river, it was a deteriorating eyesore.
The windows of the main building had been bricked in. The route of the Jones Falls had shifted over the decades, causing the concrete structure on the western shore to hang precariously over the river. Likewise, the bridge connecting the buildings was threatening to collapse.
"We knew we had to deal with the challenges of the river," said architect Charles Alexander, a principal of Alexander Design Studio in Ellicott City. "Successive flooding had severely compromised the structure," he said, and another significant flood could have meant the warehouse's end.
To secure the warehouse, and open the interior to natural light, they received permission from the Maryland Historical Trust and the National Park Service, which oversee the National Historic Register, to cut a corner out of the structure. Removing the corner, like a slice out of a cake, freed them of the building's trouble spot, Alexander and Tufaro explained.
Now, glass walls line the slice, which will allow occupants to gaze up the stream as they work.
The water dictated much of what could be done at the site. During Hurricane Agnes nearly 41 years ago, the water level "came fully up to the bottom floor of the warehouse" and into a lower level of the main mill building where there is now a parking garage, Tufaro said. The building was designed with flooding in mind, including special barriers built into the lower-floor walls, he said.
The conversion of Mill No. 1 comes after the rehab of similar properties nearby. Mill Centre, across Falls Road from Mill No. 1 and formerly called Mount Vernon Mill No. 2, was the first major renovation of an industrial site in the Jones Falls Valley. Completed in the 1980s, it was followed by the redevelopment of Meadow Mill, a former London Fog rainwear production site, Clipper Mill — which was not a mill but the Poole and Hunt Foundry — and, most recently, Union Mill, a textile factory originally known as Druid Mill.
"I applaud the other mill developments. … Having the mill corridor being more attractive is useful," said Samuel Himmelrich Jr., who developed Meadow Mill and Mount Washington Mill, several miles north of the Woodberry-Hampden valley. These former industrial sites continue to draw business people who want to work near their homes and occupy unusual spaces, he said.